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  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator
  • 80T walking welding rotator

80T walking welding rotator

The 80T walking welding rotator is developed according to the technical requirements stipulated in JB/T9187-1999 "Welding Rotator". Not only that, but we also upgrade the system and components based on it. This welding rotator is mainly used in boiler and pressure vessel manufacturing plants. It is perfectly suitable for welding metal cylinders.

Application

Description

PDF documents related to FENGWEI welding rotator:PDF documents related to FENGWEI welding rotator(download)

In the manufacturing of boilers and pressure vessels, it has obtained more than 20 awards from the United States, Australia, Russia, etc. Recognized by many national partners, the welding rotator has the advantages of advanced technology, reliable quality, and simple operation.

welding rotator with walking for sale

Components of a welding rotator

This welding rotator is mainly composed of an active part and a driven part, and the active part is mainly composed of a base, a motor, a reducer, a transmission gear, an ingot rack, and a roller; while the driven part is mainly composed of a base, an ingot rack, and a roller.

welding rotator with walking for sale

Structural features and working principle of welding rotator

According to the number of driving motors, welding rotators are divided into single-motor welding rotators and dual-motor welding rotators. Each welding rotator consists of two parts, mechanical and electrical. The mechanical part consists of active and driven parts. The working mode of the welding rotator is that the motor of the driving wheel and the reducer run synchronously. Through the function of the variable frequency speed control controller, the whole welding process realizes step-less speed change. It also has the characteristics of low mechanical transmission noise, stable workpiece rotation, and workpiece rotation. Speed ​​step-less adjustment and other advantages. The 80T walking welding rotator is composed of 4 sets of ingot racks. When the diameter of the workpiece reaches a certain range, the system will automatically adjust. In this regard, it can greatly save manpower and improve the overall work efficiency.

welding rotator with walking for sale

Fengwei is a professional manufacturer of welding rotators specializing in R&D, production, sales, and integration. When our company produces welding rotators, the rollers equipped with various materials are mainly composed of steel and rubber rollers, polyurethane rollers, metal rollers, etc. Rollers, etc., customers should briefly explain the conditions that should be paid attention to when purchasing welding rotators according to their actual situation:

Polyurethane rollers are currently the most widely used in the selection of welding rotators. Polyurethane is an emerging organic polymer material with good oil resistance, toughness, wear resistance, and aging resistance. The welding rotators we produce are used for The polyurethane roller is made of imported polyurethane, and its tensile strength, tear strength, wear-resistance, and other properties are 3-5 times higher than ordinary rubber; The main drive worm adopts ZC circular arc tooth cylindrical worm, the worm tooth surface is quenched and ground, the bearing capacity is twice that of the general cylindrical worm, high efficiency, and long service life. Adjust the interval between the two sets of wheels.

welding rotator with walking

At present, the welding rotator generally adopts the method of combining rubber rollers and metal wheels, and after using polyurethane rollers, it can no longer be assisted by metal. It is especially suitable for welding wind tower production lines and stainless steel cylinders.

If you are still looking for a reliable welding automation equipment manufacturer, you can contact us directly.

welding rotator with walking for sale

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Power Tower

  • petrochemical industry

    The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

     

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

80 ton adjustable welding rotator parameter

HGK80 (Drive and Idler)

Load Carrying Capacity

Drive: 40t/88,000lbs max
Idler: 40t/88,000lbs max
Set: 80t/176,000lbs max

Vessel Diameter Capacity

Φ850 to 5000mm (per request)

Rotation Speed Range

100-1000mm/min VFD

Tyre Type

Rubber/PU/Metal

Wheel Size

Φ500×200 mm

Cabinet Control

Cable monitor/wireless monitor

Rotation Drive Motors

2*3 KW

Primary Input Power

110-575V, Single/3 Ph, 50/60Hz

Walking

Motorized travel with motor/boogie

Application

Pressure vessel, wind tower fabrication, bullet tank, chemical storage tanks, irregular cylindrical job etc

Options

Custom build welding rotators available;

  Color;

Control Box Ingress Protection Rating: IP65

Product specifications and availability may vary by country

 

 

80 ton self-adjusting welding rotator parameter

HGZ80 (Drive and Idler)

Load Carrying Capacity

Drive: 40t/88,000lbs max
Idler: 40t/88,000lbs max
Set: 80t/176,000lbs max

Vessel Diameter Capacity

Φ850 to 5000mm

Rotation Speed Range

100-1000mm/min VFD

Tyre Type

Rubber/PU/Metal

Wheel Size

Φ500×200 mm

Cabinet Control

Cable monitor/wireless monitor

Rotation Drive Motors

2*3 KW

Primary Input Power

110-575V, Single/3 Ph, 50/60Hz

Walking

Motorized travel with motor/boogie

Application

Pressure vessel, wind tower fabrication, bullet tank, chemical storage tanks, irregular cylindrical job etc

Options

Custom build welding rotators available;

Color;

Control Box Ingress Protection Rating: IP65

Product specifications and availability may vary by country

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