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  • 1 Ton Adjustable Welding Rotator
  • 1 Ton Adjustable Welding Rotator
  • 1 Ton Adjustable Welding Rotator
  • 1 Ton Adjustable Welding Rotator
  • 1 Ton Adjustable Welding Rotator
  • 1 Ton Adjustable Welding Rotator
  • 1 Ton Adjustable Welding Rotator
  • 1 Ton Adjustable Welding Rotator

1 Ton Adjustable Welding Rotator

There are two main types of 1 ton adjustable welding rotator, one is conventional welding rotator and the other is screw welding rotator. The 1-ton adjustable welding rotator of Fengwei Mechanical Needle is mainly equipped with a 1-ton driver, 2 rollers and an idler group load capacity, which makes the whole welding process more stable and efficient.

Application

Description

The 1-ton adjustable welding rotator can be used in a wide range of applications. It not only plays a pivotal role in the welding and assembly of pressure vessels, wind tower manufacturing, bullet tanks, chemical storage tanks, etc. but also can be used in the face of irregular cylindrical operations. Adjustable welding rotators can also easily solve various problems.

When the traditional welding rotator adapts to different welding pipes, it is often necessary to manually adjust the distance between the rollers. Generally, the traditional welding rotator is adjusted by bolts. Welding workpieces of different diameters or irregular pipes often need to be calibrated repeatedly through traditional bolt adjustment. Fengwei breaks this limitation. For example, the distance between the rollers of the screw welding rotator can be adjusted manually by turning, which is convenient and fast. It can be accurately positioned to the position to be welded and is widely used for light-duty pipes.

The variable-frequency drive of the 1-ton adjustable welding rotator is set in the welding rotator, and the machine is equipped with a cooling system to keep the welding rotator working for a long time. State-of-the-art technology. The welding rotator is equipped with a double reduction worm gearbox, which can not only improve safety during use but also increase its durability.

During the use of the machine, it is best to place it in a horizontal and dry position to prevent inevitable accidents during the use of the machine. If you want to use these machines outdoors, you can build a forklift slot in the frame, which is convenient use.

1-ton adjustable welding rotator

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Steel Structure

  • Power Tower

  • petrochemical industry

    The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

     

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • Steel structure has become an indispensable material type used in modern construction industry. Due to the feature of environmental friendly, it has been widely used in construction, such as steel structure factory building, ordinary steel construction building, boiler, pressure vessel, shipbuilding, electric power, petrochemical, petroleum engineering machinery, bridge construction, metallurgical machinery industry, wind power and power tower etc. The bird's Nest building in Beijing, China, is a classic masterpiece of steel structure architecture.

    The h-beam steel production line made by Fengwei Machinery is a highly automated steel structure production line which composes of CNC flame cutting machine, h beam assembly machine, h beam welding machine, and h beam straightening machine. It greatly reduces labor intensity and production costs, improves production efficiency.

     

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

  HGK-1 (Drive and Idler)
Load Carrying Capacity Drive: 0.5t/1,100lbs max
Idler: 0.5t/1,100lbs max
Set: 1t/2,200lbs max
Rotation Capacity Drive Roll: 1.5 tonnes max
Vessel Diameter Capacity Φ150 to 1000mm
Rotation Speed Range 100-1000mm/min VFD
Tyre Type Rubber/PU/Metal
Wheel Size Φ150×100 mm
Cabinet Control Manual monitor with 5m cable/wireless monitor
Rotation Drive Motors 2×0.18 kW
Primary Input Power 110-575V, Single/3 Ph, 50/60Hz
Application Pressure vessel, wind tower fabrication, bullet tank, chemical storage tanks, irregular cylindrical job etc
Options

Manual talking/Motorized walking;

Custom build welding rotators available;

Color;

Control Box Ingress Protection Rating: IP65
Product specifications and availability may vary by country

 

Additional Information

  HGK-1 (Drive and Idler)
Min Order Qty 1 Set
Delivery Time In stock
Payment term T/T, L/C
Certificate CE, ISO9001, SGS report
Color RAL5015&RAL1028 or per request

 

 

 

ASK US

If you are not sure which model suits your request, please inquiry us with following details, we will leave the proposal in your mailbox in 12 hours:

l Max. loading capacity in tons or max. weight of your workpiece;

l Min&max diameter range of workpiece in mm

l Total length of workpiece in mm

l A picture of work piece

 

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