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  • 100T self-aligning welding rotator
  • 100T self-aligning welding rotator
  • 100T self-aligning welding rotator
  • 100T self-aligning welding rotator
  • 100T self-aligning welding rotator
  • 100T self-aligning welding rotator

100T self-aligning welding rotator

Model: HGZ-100t self-adjusting welding rotator
A set of load-bearing T: 100 tons
Workpiece diameter m: 1-6.5
Roller diameter mm: 500mm
Roller width mm: 260mm
Linear speed m/h: 6-60m/h
Motor power kW: 7.5kw
Speed regulation method: frequency conversion stepless speed regulation
This parameter is our company's standard parameter, which can be customized according to customer requirements



welding rotatorAs a kind of welding rotator, a self-aligning welding rotator plays a vital role in the welding and assembly of workpieces. When facing large objects, it is necessary to prescribe the right medicine and choose a larger configuration welding rotator. For example, this 100T welding rotator, when facing large equipment welding, not only has the ability to explosion-proof and anti-skid but also is equipped with a complete safety device to ensure that every procedure of the work is carried out in a safe condition.

The 100T self-aligning welding rotator frame can be adjusted according to the diameter of the cylinder. The drive adopts a cycloid pin gear reducer or worm gear reducer, driven by double motors. According to the needs of users, the rollers are divided into three types: rubber wheels, steel wheels, and steel rubber combined wheels; they can be linked to other equipment for control. The roller frame is mainly used for welding, polishing, rubber lining, and assembly of cylindrical cylinders, and can also be used with another tooling for assembly and welding of cones and segmented unequal diameter rotating bodies.

Feng Wei machinery adopts the latest research and development technology. The roller of the 100T welding rotator adopts an inner iron core, and the external rubber also adopts a kind of high performance and durability, which can not only realize a noise-free working environment when the machine is working. , It can also increase the production efficiency of the entire production line many times, and it is the first choice for welding and assembling large objects.

When many large objects have irregularities or when the welding diameter is not fixed, it is irrational to choose to buy multiple welding rotators of different sizes. This welding rotator owned by Fengwei can be adjusted freely by itself. The angle and distance between the roller racks can support and rotate objects of different diameters.

feature of product:

The wheels are divided into rubber wheels and steel wheels.

The role of the rubber wheel: strong, not easy to spin, lost, beautiful, and beautiful.

The role of steel wheel: mainly used for automatic welding, high conductivity, no effect of continuous arc wear. The roller is cast with rubber, and the roller is widened, with a large friction coefficient and strong anti-skid ability.

The 100T self-aligning welding rotator has many uses. First of all, it is suitable for welding and the installation of large objects. It is also widely used for automatic welding of metal circular cylinder girth welds. It is indispensable for the automatic welding of various pressure vessels. Special equipment. This product has the advantages of reliable quality, advanced performance, simple operation, etc., for many welding industries, it can be almost ubiquitous.

Periodic inspection:

1. The power supply voltage is within the allowable range.

2. Eliminate dust on the inverter and control board.

3. If the power supply insulation is damaged, stop using it and replace it immediately.

4. Whether there are hidden dangers of damaging various electrical components and control circuits in the electrical box, replace them immediately if any.

5. Whether the bolts at each mechanical connection are loose, if they are loose, they can be used after tightening.

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • petrochemical industry

    The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.


  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

Technical Parameter

  HGK-100 (Drive and Idler)
Load Carrying Capacity Drive: 50t/110,000lbs max
Idler: 50t/110,000lbs max
Set: 100t/220,000lbs max
Rotation Capacity Drive Roll: 150 tonnes max
Vessel Diameter Capacity Φ1100 to 6000mm
Rotation Speed Range 100-1000mm/min VFD
Tyre Type Rubber/PU/Metal
Wheel Size Φ620×220 mm
Cabinet Control Manual monitor with 5m cable/wireless monitor
Rotation Drive Motors 2×4 kW
Primary Input Power 110-575V, Single/3 Ph, 50/60Hz
Application Pressure vessel, wind tower fabrication, bullet tank, chemical storage tanks, irregular cylindrical job etc

Manual walking/Motorized walking;

Custom build welding rotators available;


Control Box Ingress Protection Rating: IP65
Product specifications and availability may vary by country


Additional Information

  HGK-100 (Drive and Idler)
Min Order Qty 1 Set
Delivery Time In stock
Payment term T/T, L/C
Certificate CE, ISO9001, SGS report
Color RAL5015&RAL1028 or per request
  • Product