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  • Pipe rotator
  • Pipe rotator
  • Pipe rotator
  • Pipe rotator
  • Pipe rotator
  • Pipe rotator

Pipe rotator

Welding turning rolls have very strong advantages for the welding of pipes. Many large metal workpieces are also inseparable from the pipe rotator in welding, polishing, painting, assembly, etc. There are many types of pipeline rotators: self-aligning rotator, adjustable rotator, anti-channeling explosion-proof type, etc. All types of pipeline rotators use the friction between the welding workpiece and the driving wheel to make the welding workpiece achieve the corresponding welding Location.

Application

Description

Welding turning rolls have very strong advantages for the welding of pipes. Many large metal workpieces are also inseparable from the pipe rotator in welding, polishing, painting, assembly, etc. There are many types of pipeline rotators: self-aligning rotator, adjustable rotator, anti-channeling explosion-proof type, etc. All types of pipeline rotators use the friction between the welding workpiece and the driving wheel to make the welding workpiece achieve the corresponding welding Location.

turning roller

The Pipe rotator is composed of a base, an active roller, a driven roller, a bracket, a transmission device, and a power device drive. The Pipe rotator that is often seen in the market is mainly these standard configurations. It is used in combination with a driving wheel and a driven wheel. However, there are irregularities in many welding workpieces, especially some super-large workpieces. A driven wheelset is used in combination.

Various types of Pipe rotator

self-adjusting rotator

The self-adjusting rotator is very suitable for the welding of pipes. According to the size of the pipe cylinder, the self-adjusting pipe rotator can be adjusted freely. The function of the self-adjusting rotator is very powerful, and it can be well combined with other welding equipment, especially when combined with the welding operation frame, it can well realize the inner and outer longitudinal seam and inner and outer circumferential seam welding of the workpiece.

self-adjusting rotator

Adjustable rotator

The adjustable rotator can be used for many types of welding processes. For example, it can well meet the needs of various welding such as manual welding, automatic surfacing, and automatic submerged arc welding, and can also meet the needs of various workpieces. For riveting, there are two types of adjustable rotators, one is a screw adjustable welding rotator, and the other is a machine-adjusted welding rotator. It can adjust the center distance of the rollers to meet the needs of various cylinders. Body welding and assembly.

adjustable rotator

Anti-channeling explosion-proof rotator

The adjustable roller frame can be upgraded to a lifting type by upgrading the driven wheel, so as to achieve anti-channeling and explosion-proof. The emergence of an anti-channeling explosion-proof rotator can well meet the horizontal position welding of the inner and outer circumferential seams and the inner and outer longitudinal seams of the workpiece. And it can also improve the overall welding quality and bring the welding efficiency to a certain standard.

Anti-channeling explosion-proof rotator

Maintenance of Pipe Rotators

1. Pipe rotator must check and clear the obstacles on the machine before use.

2. The pipe rotator needs to be placed away from fire and inflammable to avoid accidents.

3. All transmission parts must be lubricated first, otherwise, it is strictly prohibited to use.

4. Pipe rotators that have not been used for a long time must be re-lubricated.

5. The position must be placed in a horizontal position to avoid the accident of the workpiece slipping off during welding, causing human-machine damage.

6. Each component needs regular maintenance and management.

Application Field

  • Petrochemical Industry

  • Environmental Protection

  • Steel Structure

  • Power Tower

  • petrochemical industry

    The petrochemical industry plays a crucial role in enhancing the growth and economy of the world. Additionally, petroleum products produced in offshore and onshore exploration, refining, and oil production have also increased, resulting in increasingly complex waste production. This industry is a vital source of inorganic toxic and organic materials. 

    For the run of the industries present worldwide the top-quality equipment is mandatory. Several types of machinery producing industries are present worldwide but choosing the right one is a little confusing. Don't worry; we are here for your help. Giving the right solutions and shipments to your industry is our duty.

    Here are 3 must haves of welding automations for the fabrication process in the petrochemical industry:

    1) Conventional welding rotators

    2) fit up welding rotators

    3) welding manipulator.

     

  • Wind towers have saved 30% of nonrenewable energy while producing electricity. Today, there are hundreds of wind farms and sea areas are having thousands of wind towers. They hold the generator or dynamo blades, which are tones of weight. These wind power infrastructures are standing strong due to the use of welding rotators, welding manipulator, and welding positioners to be a tank assembly line. Experts in technology and engineering make them.

  • Steel structure has become an indispensable material type used in modern construction industry. Due to the feature of environmental friendly, it has been widely used in construction, such as steel structure factory building, ordinary steel construction building, boiler, pressure vessel, shipbuilding, electric power, petrochemical, petroleum engineering machinery, bridge construction, metallurgical machinery industry, wind power and power tower etc. The bird's Nest building in Beijing, China, is a classic masterpiece of steel structure architecture.

    The h-beam steel production line made by Fengwei Machinery is a highly automated steel structure production line which composes of CNC flame cutting machine, h beam assembly machine, h beam welding machine, and h beam straightening machine. It greatly reduces labor intensity and production costs, improves production efficiency.

     

  • The application of automatic welding and cutting equipment in the manufacturing process of steel tube tower can thoroughly optimize and upgrade the original production process. The traditional production mode adopts the operation of lifting semi-finished products, which requires a special person to be responsible for the lifting and operation of semi-finished products. It has high requirements on the environment and working space, which not only requires a lot of manpower and material input, but also has high labor intensity with low production efficiency. Different from the traditional production mode, the automatic cutting equipment integrates online monitoring, automatic upload and offload raw materials and other automatic functions, can reduce the workload of workers and work intensity, thus greatly improving the production efficiency. The production lines of cutting, pairing and welding can cover each area of the workshop, which can be operated as a whole or independently in each area.

Technical Parameter

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